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Henry Hub:2.90 $/MMBtu-1.21%
US Rig Count:626.00 rigs+0.30%
Gasoline:2.44 $/gallon+0.95%
Diesel:2.90 $/gallon-0.47%

Remote Procedure Writing for Oil & Gas Projects and Operating Facilities

Engineering Intent and Field Reality - P&ID procedures development

Sulphurtech International Services Ltd provides remote procedure development and on-site P&ID field checks for oil & gas projects and operating assets.

We create clear, field-ready procedures for commissioning, startup, shutdown, operations, maintenance and HSE – so your teams can work safely and consistently from day one.

We Help:

Projects & EPCs

EPCs and project teams preparing for pre-commissioning and commissioning

Owners & Operators

Owners and operators of existing facilities standardizing or updating procedures

P&ID Verification

Sites that need verified, as-built P&IDs before writing or updating documentation

Who We Work With

Whether you're bringing a new facility online or operating a mature asset, Sulphurtech helps you turn drawings, standards and field knowledge into structured, usable procedures.

Projects & EPCs

  • Pre-commissioning and commissioning procedures
  • System-based startup and shutdown procedures
  • DCS, ESD and SIS functional test procedures
  • Documentation support for handover to owners/operators

Operating Facilities

  • Updating and standardizing existing procedures
  • Filling gaps in startup, shutdown and emergency procedures
  • Aligning SOPs with current P&IDs, alarms and controls
  • Capturing "tribal knowledge" into controlled documents

Services

Comprehensive procedure development services for every phase of your facility lifecycle

Commissioning & Pre-Commissioning Procedures

Typical Deliverables:

  • Mechanical completion and system walkdown procedures
  • Flushing, chemical cleaning, air blow and steam blow procedures
  • Gross air leak, hydrostatic and pneumatic leak test procedures
  • Utility system commissioning (air, nitrogen, water, steam, fuel gas, firewater)
  • Rotating equipment commissioning (pumps, compressors, turbines, fans)
  • DCS / ESD / SIS functional test and proof test procedures

Why It Matters:

We build system-based commissioning procedures that follow your system breakdown structure and match the way your commissioning teams work in the field.

Startup & Shutdown Procedures

Typical Deliverables:

  • Initial startup / first oil / first gas procedures
  • Normal unit and train startup and shutdown procedures
  • Equipment-specific startup/shutdown (pumps, compressors, fired heaters, boilers)
  • Inerting, nitrogen purging, oxygen-freeing and pressurization procedures
  • Controlled depressurization and blowdown procedures
  • Startup sequencing and interlock verification procedures

Why It Matters:

Procedures are written with clear prerequisites, hold points, interlock notes and safety warnings to support real-world execution.

Operations & Standard Operating Procedures (SOPs)

Typical Deliverables:

  • Normal operating procedures for process units and trains
  • Tank farm, storage and transfer procedures
  • Truck, rail and ship loading/unloading procedures
  • Routine monitoring, shift-round and logbook procedures
  • Sampling and laboratory interface procedures
  • Alarm response and abnormal situation response procedures

Why It Matters:

We convert scattered notes and local habits into consistent, controlled SOPs that new and experienced operators can follow.

Maintenance & Integrity Procedures

Typical Deliverables:

  • Routine and preventive maintenance procedures
  • Isolation, draining, line breaking and vessel opening procedures
  • Pump, compressor and rotating equipment overhaul procedures
  • Valve, PSV and control-valve maintenance procedures
  • Heat exchanger cleaning (mechanical and chemical) procedures
  • Inspection / NDE and corrosion monitoring procedures

Why It Matters:

Maintenance procedures are aligned with your PTW, LOTO and isolation standards to reduce confusion between maintenance and operations.

HSE, PTW & Emergency Procedures

Typical Deliverables:

  • Permit-to-work (PTW) and lockout/tagout (LOTO) procedures
  • Confined space entry, hot work, lifting and working at height procedures
  • Gas testing and atmosphere monitoring procedures
  • Site emergency response procedures
  • Fire, gas release, spill and loss-of-containment response procedures
  • Emergency shutdown (ESD), emergency depressurization and evacuation procedures

Why It Matters:

We align operations and HSE documentation so that safety expectations are clear and consistent across your site.

Pipeline & Field Operations Procedures

Typical Deliverables:

  • Pipeline startup, shutdown and line-pack procedures
  • Pigging procedures
  • Leak detection and response procedures
  • Well startup, shutdown and testing procedures

Why It Matters:

For clients with both plant and pipeline assets, we harmonize procedure format and structure across plants, pipelines and fields.

Governance, MOC & Document Control

Typical Deliverables:

  • Procedure development and approval workflows
  • Procedure formatting and numbering standards
  • Review and update cycle procedures
  • Integration with your document management system

Why It Matters:

Beyond writing procedures, we help you manage them – so they stay accurate as your facility and controls evolve.

P&ID Field Checks & As-Built Redlining

On-site P&ID field verification to ensure your drawings match the plant as it actually exists

Sulphurtech International Services Ltd provides on-site P&ID field checks to ensure your drawings match the plant as it actually exists in the field.

We travel to your site, walk down systems line by line, and redline your existing P&IDs to reflect true as-built conditions before or during commissioning and startup.

On Site, We:

Walk down systems, lines and equipment against existing P&IDs
Identify mismatches, missing items and construction changes
Confirm tag numbers, valve types, line sizes and tie-ins where accessible
Highlight items that impact operations, safety and maintenance
Redline P&IDs clearly for your drafting/CAD teams to update

Deliverables

  • Marked-up / redlined P&IDs based on field walkdowns
  • Summary of key discrepancies and issues affecting operations or procedures
  • Priority list of changes to update in the master drawing set
  • Optional: integration of as-built information into your procedures

When to Use This Service

  • Before pre-commissioning and commissioning
  • Prior to initial startup / first oil / first gas
  • During revamps and debottlenecking projects
  • When drawings are known to be outdated or inconsistent with the field

Add-On Option

Combine P&ID field checks with procedure development so all new procedures are written against verified, as-built drawings.

How It Works

A straightforward, 5-step process

Scope & Documents

You provide P&IDs, PFDs, cause & effects, line lists, data sheets and your internal standards (HSE, PTW, isolation, templates).

Procedure List & Boundaries

Together we define the procedure list, system boundaries, assumptions and any regulatory or client requirements.

Drafting

Sulphurtech develops procedures in your preferred format, structured for field use with clear steps, checklists, cautions and notes.

Review & Revision

Your SMEs review. We incorporate comments and issue controlled revisions (Rev.0, Rev.1, etc.).

Ongoing Support (Optional)

After commissioning or operational use, we can update procedures with lessons learned, MOC changes and feedback from the field.

For P&ID Field Checks

We simply add an initial step:

Optional Step 0 – P&ID Field Verification

We attend site, perform P&ID walkdowns, redline drawings, and then use those as-built P&IDs as the basis for new or updated procedures.

Pricing

Pricing can be tailored to each project, but the guide below shows how Sulphurtech typically structures costs

Remote Procedure Development

Consulting Rate (Time & Materials)

Remote consulting and specialised procedure work:

From CAD 180 per hour

Per-Procedure Pricing (Typical Ranges)

Simple Procedures

Short, low-complexity procedures (e.g., simple start/stop, basic isolation, basic sampling)

Typical effort: ~3–5 hours

From CAD 600 per procedure

MOST COMMON
Standard System Procedures

System-level or moderate complexity procedures (e.g., system startup/shutdown, utility system commissioning, standard flushing or leak tests)

Typical effort: ~6–10 hours

From CAD 1,200 per procedure

Complex / Integrated Procedures

Multi-system or unit-level startup/shutdown, integrated commissioning sequences, major emergency procedures, plant-wide ESD/black-start etc.

Typical effort: 12–20+ hours

Custom quotes based on scope

Note: Bundle pricing is available for clients who need complete sets of procedures for a new unit, train or facility.

P&ID Field Checks & As-Built Work

Because this work involves site travel and field time, it's usually priced on a day-rate basis plus expenses.

On-site day rate:

From CAD 1,600 per day

plus travel and living expenses

Includes:
  • Field walkdowns
  • Redlined P&IDs
  • A short issues summary
Office time for final documentation:
  • Included in the agreed day rate, or
  • Billed at the remote consulting rate, by agreement

About Sulphurtech International Services Ltd

Sulphurtech International Services Ltd is focused on helping oil & gas projects and operating facilities turn engineering information into practical, field-ready documentation.

Founded on Deep Industry Experience

Led by Steve Lassu, a professional with over 25 years of worldwide commissioning and startup services within the oil and gas industry.

This extensive hands-on experience across global projects means we understand what works in the field – from greenfield developments to brownfield modifications, from upstream facilities to downstream processing.

Over 25 years of commissioning and startup leadership worldwide
Hands-on familiarity with how procedures are actually used in the field
Proven track record across diverse oil & gas facilities and projects
Comfortable working from P&IDs, PFDs, cause & effects and vendor packages
Experience spanning greenfield developments and brownfield modifications
Flexible engagement: individual procedures, bundled packs, or ongoing support

Our Goal

To bridge the gap between engineering intent and plant reality – so your teams can execute safely, efficiently and consistently.

Contact

Ready to discuss your project or facility?

Send an Inquiry

Sulphurtech International Services Ltd

Remote Procedure Writing & P&ID Field Checks for Oil & Gas

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